Cold Storage Plants India

Cold Storage Plants With Prefabricated PUF Panels Monoblock Units & Bigger Size Cold Storages

Cold Storages (Dairy / Fruits & Vegetables / Drugs & Chemicals etc)

REFCON design, manufactures, supply, install and commission Freon / Ammonia based cold storage plants. REFCON manufactures and supply cold storage with prefabricated PUF Panels and Monoblock Refrigeration Unit up to (-) 40 Deg C room temperature requirement. Also we take turnkey job (except civil work) for developing bigger size cold storage plants.

I. Introduction

A. What is a Cold Storage Plant?

A cold storage plant, also known as a refrigerated storage facility, is a specialized storage unit designed to maintain low temperatures for preserving perishable items such as food, pharmaceuticals, and more. These facilities are essential for maintaining the quality and safety of temperature-sensitive products.

B. The Importance of Cold Storage Plants

Cold storage plants play a crucial role in modern supply chains. They help prevent spoilage, extend product shelf life, and ensure that goods remain safe for consumption. Manufacturers, distributors, and retailers rely on these facilities to meet consumer demand for fresh and frozen products.

II. History of Cold Storage Plants

A. Origins of Cold Storage

Cold storage can be traced back to ancient civilizations, where ice was used to chill and preserve food. The concept of refrigeration and controlled storage gradually evolved over time.

B. Evolution and Technological Advancements

The 19th and 20th centuries saw significant technological advancements in refrigeration, leading to the development of modern cold storage plants. These innovations revolutionized the way we store and transport perishable goods.

III. Types of Cold Storage Plants

A. Refrigerated Warehouses

Refrigerated warehouses are large, dedicated facilities designed for storing goods at various temperature ranges, ensuring the freshness of a wide range of products.

B. Blast Freezers

Blast freezers are essential for rapidly cooling products, preventing bacterial growth, and preserving the quality of fresh produce.

C. Cold Rooms

Cold rooms are smaller storage units, often used in commercial kitchens, restaurants, and grocery stores, to maintain the freshness of items like fruits, vegetables, and dairy products.

D. Refrigerated Containers

Refrigerated containers, also known as reefers, are mobile cold storage units used for transporting temperature-sensitive cargo by land, sea, and air.

IV. Design and Infrastructure

A. Temperature Control Systems

Temperature control systems in cold storage plants are critical for maintaining a consistent and precise climate to meet the specific needs of stored items.

B. Insulation and Ventilation

Proper insulation and ventilation are essential to prevent temperature fluctuations, moisture buildup, and energy wastage in these facilities.

C. Shelving and Storage Racks

Efficient shelving and storage solutions help maximize space utilization and enable organized storage of products.

D. Safety Measures

Stringent safety measures, including fire prevention, emergency exits, and monitoring systems, are in place to ensure the well-being of employees and the preservation of goods.

V. Operating Principles

A. Refrigeration Mechanisms

Refrigeration mechanisms, such as compressors and evaporators, are at the heart of cold storage operations, enabling temperature control.

B. Humidity Control

Maintaining the right humidity levels is crucial for preserving product quality and preventing issues like freezer burn.

C. Inventory Management

Effective inventory management systems help track products, reduce waste, and optimize supply chains.

D. Energy Efficiency

Efficient energy use not only reduces operational costs but also minimizes the environmental impact of cold storage facilities.

VI. Benefits of Cold Storage Plants

A. Food Preservation

Cold storage plants play a vital role in preventing food spoilage, extending the shelf life of products, and reducing food waste.

B. Supply Chain Optimization

By maintaining product quality and safety, cold storage facilities contribute to the smooth flow of goods through the supply chain.

C. Reducing Food Waste

One of the key benefits of cold storage is its ability to significantly reduce food waste, benefiting both businesses and the environment.

D. Seasonal Inventory Management

Cold storage allows businesses to stock up on seasonal products and serve consumers year-round.

Turnkey Projects

REFCON undertakes turnkey contracts for any type of refrigeration / air Conditioning requirement.

Cold Room

Refcon Offers sandwitch type pre-fabricated, ready to assemble polyurethne foamed (PUF) panels for cold stores with monoblock (packaged/split) type refrigeration units. It is extremely easy and quick to assemble on cold storage cell. The elements, Prefebricated with the sandwitch system, are light and easy to handle, but at the same time, are robust and compact once assembled. Standard modular lengths from 200mm to 1500mm, heights from 2000mm to 6000mm.

• Puf Resin complying with ASTM D 1692/58 DIN 410285 specifications.
• High insulation coefficient, density 40 kg/cu.mt, high pressure injection techniques
• Inner/Outer finish available in, self extinguishing fibreglass, stainless steel AISI 304
• Galvanized plate, galvanized pre painted and galvanized pre-plastcized sheet metals
• PUF Insulation thickness available from 50mm to 200mm
• Low wall thickness compared to block/brick wall
• Low maintainance and excellent weather tightness large panel size will reduces joints
• Fast erection time saves cost of construction with one step installation, as compared to multi step field work of conventional insulated buildings.
• Specially designed Camlock are provided, which holds the panel in place and together in two stage actions, tongue and groove Joints are provided to secure tight fit.
• Doors are available in various thickness and sizes with imported/Indian fittings.
• Floor is provided with marine ply and chequered plate.

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